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Car-making factory

IEP Process

Air Leak Assessment Process

Discover

Initial Virtual Consultation

 

Every engagement begins with a complimentary virtual meeting between your team and ours. This is where we learn about your facility and your goals.

 

During the discovery call, we'll discuss:

  • The size and layout of your facility

  • Your compressed air system configuration (number of compressors, system pressure, pipe layout)

  • Your current energy costs and any known problem areas

  • Your goals — whether that's cost reduction, sustainability targets, or preparing for an energy audit- Logistics for the on-site survey

 

This call ensures that when we arrive on-site, we're focused, efficient, and ready to deliver maximum value from day one. There's no obligation after the discovery call — we want to make sure we're the right fit for your needs before moving forward

Measure

On-Site Ultrasonic Leak Survey

Our certified technicians visit your facility and conduct a comprehensive compressed air leak survey using the most advanced Acoustic Imaging Technology. This state-of-the-art equipment creates a real-time visual map of acoustic emissions, allowing us to identify leaks with pinpoint accuracy — even in loud industrial environments.

What sets our survey apart:

 

  • Conducted while your facility operates at full production no shutdowns, no schedule disruptions

  • Complete system coverage we survey all accessible compressed air lines, fittings, valves, connections, and point-of-use equipment

  • Every leak is tagged**, photographed, and documented with its acoustic image corresponding report number, location description, and estimated size

  • Thorough systematic approach ensures full coverage of your compressed air distribution system


Depending on facility size, a survey typically takes one to two days. We work around your schedule and coordinate with your maintenance or operations team to ensure access to all areas

Report

Comprehensive Leak Report and Action Plan

 

Within a short time after the on-site survey, you'll receive a detailed written report that includes everything you need to take action:

 

  • Individual leak records with location, acoustic image, estimated leak size (CFM), and calculated annual energy cost

  • Prioritized repair list ranked by financial impact — so your maintenance team knows exactly where to start

  • Cumulative savings summary showing your total annual leak loss and projected savings from repairs

  • Payback analysis demonstrating the ROI of your repair investment

  • Presentation-ready format suitable for sharing with operations leadership, finance, or sustainability teams

 

We don't just give you data — we give you a clear, actionable plan that makes it easy to move from survey to savings as quickly as possible.

**When reasonably safe to do so

Frequently Asked Questions

Will the survey interrupt our production?

  • No. Our surveys are conducted while your facility operates normally. Our technology works best while you're working — our technicians scan your system from a safe distance without touching equipment or interfering with operations.


How long does a survey take?

  • Survey duration depends on facility size and system complexity. Most surveys are completed in one to two days. We'll give you a specific estimate after the discovery call.


What happens after we receive the report?

  • Repairs are performed by your maintenance team or contractors — we provide the detailed roadmap. We're also available to answer questions and support your team through the repair process.


Do you service facilities nationwide?

  • Yes. Industrial Efficiency Partners provides compressed air leak detection services to manufacturing and industrial facilities across all 50 states.


How soon will we see a return on investment?

  • Most clients recover the full cost of the survey within weeks of completing the highest-priority repairs. Our payback analysis in the final report will show your specific projected timeline.

Industrial Efficiency Partners

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